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Take a Seat

1/29/2018

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With 'Izzy' bouncing up around the Pacific for the next 40 days, I thought I'd catch-up on some of the finer details of my beast. Namely, what will protect my bottom for the next 20,000 miles.

What was I thinking?

​So . . . Volvo Seats. What the hell is that about, Richard? For months I’ve been obsessed. There are two marvellous things about Volvo Seats that have fuelled my nut-job approach to finding them despite them not being directly fittable to a Landcruiser. I mean, it’s not even close!

Some Good Reasons

The first reason for my madness is that they are bloody comfortable. The standard seats in any off-road vehicle are perfectly fine if you have butt-cheeks of pure blancmange, bouncy-castle type material. They are light and inflexible, but generally built for people that hate themselves and their bum. It’s not advertised on the brochures in great detail, but it’s there! So what could be more comfortable than some Volvo Seats? As someone suggested to me, some Cadillac ones. Yes, I acquiesce, they would be more comfortable, yet I don’t have a room for a three-piece sofa in the front there. Soft leather seat with lumbar support? Yeah, go on then, I’ll take some of that action!

The second wonderful attribute of Volvo Seats is they fold forward. Usual seat fold forward like about 35 degrees, leaving you with just enough room to look useful, without actually being useful whatsoever for anything other than letting a dog in and out of the back. A small, lithe dog. Wearing stilts. The wonderful Volvo seats though do something like this:
Picture

Folding Seats

Go on, go and test your front seats out, see. I’ll wait right here. Go on! See how much they don’t move? What I found amazing is that when touring the scrap yards for the seats, almost all the Volvo seats I saw have this feature. When I talked to ownerssellers of seats though up and down the country, none of them knew of this all denied their seats had the feature. I mean zero. No matter who I asked and told them about the latches, they came back with ‘no not possible’. Ahh well, their loss. Now they know.
​
To pull both tabs though is a pain, so I had a welder friend of mine (thanks Luis!) create a small bracket so you only have a single pull-bar to move the entire seat. Not only is this handy for the passenger, but you can chuck a rucksack behind the driver’s seat and then grab it pretty easily tooby hoisting the seats out of the way with the pull bar. Wonderful.

Making Room

​So what does the extra folding seat do for you? Well it gives you more room for starters. But the key reason for is it that if I had time, which I ran out of, is to create more space for sleeping. Incredible awesome sketch below, which gives more flexibility in terms of storage, makes better use of space, and yes, also means that the driver has a pizza to eat any time he likes: (yes, it is supposed to be a steering wheel):
Picture
You could even fold the drivers seat down too I think and get the entire thing as a double bed with a bit of extra pfaffing. But it can be done! And if I had time, that’s the design I would have gone for. But, if you’ve seen my face, you’ll know that time is not friend of mine, but it’ll be there as one of those future projects.

Cost

How much did the seats cost? Well, the seats were a total of $115 for the pair at a self-service scrap-yard, with an additional $2 entry (what can I tell you, I like to be detailed). I then had my welder friend of mine, Luis, created the necessary changes. I was told beforehand that they Volvo seats won’t fit etc but they do fit. The brackets had to be bent slightly and some bolts welded to the chassis, but that was it. It wasn’t a huge job and certainly wasn’t impossible.. What I didn’t enjoy quite so much was the electrics on the driver’s seat, I’d have preferred manual throughout BUT had no choice. However, I got them working and all that was needed was some extra wiring, but all coming off of a 12v – again nothing extraordinary. The wiring diagrams will tell you they need 30V but that is an utter lie.  

Heated Seats?

Heated Seats? Well, yes the Volvo seats do have heated seats in them, but I could never get the heated bits to work. A man, or woman, with better skills than I could probably fix it but I asked everywhere and no one seemed to know.  The Volvo dealership, who were awesome by the way, did say that it was a case of just wiring 12V to one of the wires but I think some kind of pulse width modulator is needed – certainly on the wiring diagrams the whole thing is managed by computers built into the Volvo CAN. For the real nerds amongst you, the PWM may have something like this which I picked up from another forum and indeed another car, but it may still stand: 
And that’s about it, easy as that! Get yourself some comfy leather volvo seats, people!

..The heated seats have their own fuse which makes it easy to tap the circuit and measure the current. 
  • Starting on Low I saw approx 3.25A for about 30 seconds then no draw (ok, 100mA or so) for about 1 minute, then repeat.
  •  On Med I saw 1 minute at 3.25A and 40 seconds with no draw. On High I saw 3.25A constant and after 10 minute gave up watching for it to cycle. I got up and got out of the car and came back about 3 minutes later and it was pulling no current. About 15 seconds after I sat down it pulled 3.25A again.
  •  This does not APPEAR to be a fixed cycle on any of these settings and here is why I say that. When I went from Med back down to Low it took over 5 minutes before it drew power again. This leads me to believe that the seat was warm enough that it didn't need to apply any current. Once it got into it's cycle it was again about 30 seconds on and 1 minute off.
 
So an approximation of average load per seat, which may well depend a bit on your ambient temp (mine was 50), using 13.8V for nominal voltage would be:
 
Low: 15 Watts
Med: 30 Watts
High: 45 Watts
From <http://gm-volt.com/forum/showthread.php?10064-Heated-seat-power-consumption-measurements>
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Onwards!!

1/11/2018

1 Comment

 
We shall go on until the end . . . we will never surrender!
Churchill, 1940
Picture

Troopy Madness

​What did you do for Christmas, did you have a nice time? Christmas Eve? What about Boxing Day? New Years Day? Birthday? What did you spend your time on? If it’s anything other than fixing up a 24 year old beastie, then you sir or madam, have wasted your life. And by wasted, I mean lived it fully and I am utterly jealous.
​
December was a blur of new deliveries, installations, fixings, re-fixings, re-imaginings, changing plans, and yes, many curses. Curses were rained down like skittles from rainbows, dispensed without care or due attention to whoever was in ear shot. Indeed when fitting sound-insulating carpets between Boxing Day and New Year’s Day, a particularly frustrating low point, I was glad to be wearing earphones to protect my own innocent ears of the utter, incredulous filth I frothed forth.

Summary of December Changes

Since my last update in early December, the old girl (Izzy, short for ‘issues’) has:
  • Received some fantastic new tyres from OzzyTyres – thanks Hussein, Geoff, Matt and Japdeep and all the team for their immense kindness and professionalism. Will be writing more about these tyres as I progress, but they look fantastic at the moment!
  • Installed some brand new Century Batteries including one 100Ah Deep Cycle – huge thank you to Grant at Century for the Christmas gift! These batteries along with the solar (below) are absolutely beasting the fridge now, really impressive
  • Installed a brand new 200W solar panel - Yay!! I have powwwweeerrrrr!!!
  • Finally got the Volvo Seats up working and installed into the Troopy – super comfortable!
  • Fixed stainless steel levers to make the folding Volvo seats more manageable - need another write up on the actual seats, they deserve their own post!
  • Uninstalled the rusting bolts on the tent, fixed with mounting bracket and new bolts and then reinstalled the hinge - solid as a rock
  • Fitted vehicle headlight protectors
  • Fixed leaking cabin and leaking old solar panels
  • Re-wired internal lights and replaced the lights with low power LEDs
  • Installed Power Analysers to monitor fridge and equipment drain
  • Installed USB connections within glove compartment
  • Re-installed Reversing Camera to provide better viewing angle
  • Flushed the entire cooling system
  • Fitted new leather steering wheel cover – thanks David and the brilliant team at Shepsters
  • Fitted new a handbrake boot – the easiest job out of the lot :-)
  • Fitted soundproof and waterproof insulation and new carpet (a swine of a thing!)
  • Installed brand new headlining fabric and replaced frayed cloth with new – thanks Steph for your amazing work. If anyone is looking to get some fabric reupholstered in her vehicle, please drop me a line and I’ll pass on her details. She is amazing and half the price of anywhere you’ll find.
  • Cleaned, polished and buffed the entire of the vehicle
  • Installed a 10-litre safe
  • Replaced old frayed seatbelts with brand new ones
  • Fixed broken fridge cable with brand new Anderson Plugs and fitted 12V plug in rear
  • Replaced old broken plastic vents (the old ones shattered when one fell!)
  • Fitted Elastic Ties onto the mattresses to keep them in place
  • Reviewed the packing list about ten times
  • Fitted a new rear spotlight
  • Installed fuel-stop valve
  • Remade all of the internal blinds, fixed with Velcro onto the marine carpet
  • Oiled all creaking hinges I could possibly get my hands on
  • Greased every nipple going!
  • Another oil change and filter change

Absolutely Exhausted

And that has been my last month! I think I’ve spent as much time underneath it as I have driving it! Alas, it is almost time for shipping, so I’ve been creating online spreadsheets for maintenance and updating wherever I can. I have one final check to do with the mechanic to replace any bushes or rubber bits, and then it’s time to ship to South America. What an absolute blinding month of pain, frustration, joy and pain. Mostly pain. When I wake in the morning, it takes my fingers a few minutes to warm up and I’m fairly sure I’ve bruised the bones on several digits. My secretary hands aren't used to actually working!

Overlanding – as good as it sounds!
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